Coiled steel in automotive industry ready for inspectionby combiningandComputer VisionAIEmpower yourProduction

Vision King – Coiled Steel & Blanks

Technology Description

The primary objective is to identify defects and imperfections on steel surfaces, such as:

Scratches
and Cracks

Vision King identificando defeito de trinca na superfície do aço

Ruptures and
Mechanical Marks

Vision King identificando defeito de ruptura na superfície do aço

Oil and
Flux Residue

Vision King identificando defeito de pó fluxante na superfície do aço

Rolling
Defects

Vision King identificando defeito de laminação na superfície do aço

Scale and
Oxidation

Computer vision applied to the surface inspection of long steel products has become an essential solution for ensuring quality in automotive body manufacturing processes. Vision King utilizes cameras and image processing algorithms to detect defects, irregularities, and specific surface characteristics of steel that are difficult to identify with the naked eye.

Sistema de Inspeção instalado na planta de produção de bobinas de aço antes do corte para evitar falhas na estampagem.
Bobinas de aço chato sendo inspecionadas e seus defeitos rotulados e analisados pelo modelo de inteligência artificial do Vision King para otimizar uso durante o corte e evitar defeitos da chapa durante a estampagem.

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology is capable of inspecting the entire coil surface, and the system optimally arranges panels to prevent defects on Class A surfaces.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human error and increasing efficiency.

  • High Speed:

    Real-time analysis enables immediate defect detection, perfectly suited to prevent defects from progressing further along the production chain.

  • Increased Quality:

    The system’s comprehensive and immediate analysis of production allows for the detection of issues stemming from suppliers, machinery, or even mechanized handling. This prevents defects from propagating throughout the batch and enables proactive equipment adjustments.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to process optimization.

  • Cost Reduction:

    This technology reduces the amount of scrap generated across all phases of the production process. Early defect detection allows for the elevation of Class A surface quality from the bodyshop to automotive painting.

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