Welding Parameterization

The main objective is to map good automation practices and electrical configurations for the spot welding process on the steel surface, such as:

Electrical
Voltage

Dados de controladores elétricos em Data Science

Material
Thickness

Parametrização com base na espesura de material

Arc
Penetration

Parametrização com base em penetração elétrica de arco voltáico

Lens
Diameter

Parametrização com base no resultado do diâmetro da lentilha

Correct
Positioning

Parametrização com base na posição da solda ponto

Spot weld parameterization has become an essential solution to ensure quality in planning, optimization, and continuous improvement processes in bodyshop. The service of parameterization utilizes image processing and data algorithms to detect trends, process irregularities, and specific characteristics present in controller data that could not be visualized otherwise.

Technologies and Techniques Used in Parameterization

Icon representing the fast image processing technique

Data
Processing

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Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    The welding parameterization technology operates by using all the data from all welds to create a multidimensional map of potential improvements and risks.

  • Precision and Consistency:

    The welding parameterization technology is more precise and consistent than manual analysis, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for the immediate detection of defects and trends.

  • Increased Quality:

    The total and immediate analysis of production by the system allows for the detection of machinery adjustment problems, tolerances, or the use of tips, preventing the propagation of defects throughout the batch and even anticipating corrections in the process.

  • Analysis and Reporting:

    The welding parameterization systems collect data over time, allowing for the alignment and guarantee of goals and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology reduces the expenditure of electrode caps in all stages of the spot welding line and increases energy efficiency by balancing the voltage applied to the weld.

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Course and Training

Technologies and Techniques Used in Courses and Training

Icon representing the fast image processing technique

Data
Processing

Icon representing a microchip with the shape of a human head.
Icon of dashboards reporting data in real time

Real-Time
Systems

Suport

Technologies and Techniques Used in Suport

Icon representing the fast image processing technique

Data
Processing

Icon representing a microchip with the shape of a human head.
Icon of dashboards reporting data in real time

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    The welding parameterization technology operates by using all the data from all welds to create a multidimensional map of potential improvements and risks.

  • Precision and Consistency:

    The welding parameterization technology is more precise and consistent than manual analysis, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for the immediate detection of defects and trends.

  • Increased Quality:

    The total and immediate analysis of production by the system allows for the detection of machinery adjustment problems, tolerances, or the use of tips, preventing the propagation of defects throughout the batch and even anticipating corrections in the process.

  • Analysis and Reporting:

    The welding parameterization systems collect data over time, allowing for the alignment and guarantee of goals and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology reduces the expenditure of electrode caps in all stages of the spot welding line and increases energy efficiency by balancing the voltage applied to the weld.