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Vision King – Engine

Technology Description

The main objective is to identify defects, imperfections, and assembly errors such as the shape and presence of holes and chambers in cast and machined parts, along with the position and integrity of crucial components, including:

Cracks and
Marks

Vision King identificando trincas na peça inspecionada

Scratches and
Depressions

Vision King identificando riscos na peça inspecionada

Circular Chambers
and Holes

Vision King identificando problemas de circularidade na peça inspecionada

Striations and
Measurements

Vision King identificando estrias na peça inspecionada

Assembly
Defects

Vision King identificando problemas na montagem da peça inspecionada

Computer vision applied to engine inspection has become an essential solution for ensuring quality in vehicle manufacturing processes. Vision King utilizes cameras and image processing algorithms to detect defects, irregularities, and specific characteristics in the engine’s structure and assembly that are difficult to identify with the naked eye.

Vision King inspecionando um bloco de motor na linha de montagem
Vision King demonstrando erros de um bloco de motor em tela

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology operates without ergonomic risk to personnel and inspects 100% of products on the line.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    The system’s total and immediate analysis of production helps detect issues stemming from machinery, dies, or even mechanized handling. This prevents defects from propagating throughout the batch and allows for proactive equipment corrections.

  • Increased Quality:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to process optimization.

  • Cost Reduction:

    The technology reduces the risk of the automaker needing to issue a recall, thereby increasing perceived quality for customers in after-sales.

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