Carro visto de baixo em linha de montagem em posição de inspeção da parte inferiorby combiningandComputer VisionAIEmpower yourQuality

Vision King – Final Assembly

Technology Description

The main objective is to identify errors and omissions in the assembly of underbody vehicle components:

Loose Screws

Irregular Positioning

Disconnections

Swapped Sides

Missing Parts

Computer vision applied to component assembly inspection has become an essential solution for ensuring the quality of product delivery. Vision King utilizes cameras and image processing algorithms to detect defects, incorrect positioning, and omissions that can go unnoticed by the naked eye.

Vision King inspecionando o fundo de um carro recém-montado
Tela do Vision King apontando erros na montagem

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology operates without ergonomic risks to the operator, detecting installation issues in real time.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human error and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection, without pauses, across all produced vehicles.

  • Increased Quality:

    The system’s comprehensive and immediate analysis of production allows for the detection of issues stemming from machinery, components, or even handling. This prevents defects from propagating throughout the batch and enables proactive equipment corrections.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, enabling the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology reduces the risk of recalls or warranty claims, thereby increasing the perceived quality for the end customer.

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