Carro na linha de brasagem a laser robotizada pronto para ser inspecionado pelo Vision Kingby combiningandComputer VisionAIEmpower yourQuality

Vision King – Laser Brazing

Technology Description

The main objective is to identify defects and imperfections in the weld’s structure and formation, including:

Porosity

Defeito tipo poro é um acúmulo de material pontual

Burn-through

Defeito de solda a laser do tipo trespassado consiste num furo que atravessa o material.

Lack of Material

Insuficiência de material de fluxo limita a fixação e penetração do cordão de solda nas chapas

Humps

Corcovas consistem num acúmulo de material que requer remoção ou debaste posterior.

Cavities

Computer vision applied to laser brazing inspection has become an essential solution for ensuring the quality of joined automotive parts. Vision King utilizes cameras and image processing algorithms to detect defects, irregularities, and specific surface characteristics of the steel that are difficult to identify with the naked eye.

Vision King inspecionando soldas recém realizadas em tempo real e com segurança.
Vision King identificando corretamente defeitos de soldagem com bronze a laser em carroceria de veículo.

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Computer Vision Technology:

    Computer vision technology can operate in environments too hazardous for people and provide real-time analysis.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, which helps reduce human errors and increase efficiency.

  • High Speed:

    Real-time analysis allows for the immediate detection of defects, preventing flawed vehicle bodies from advancing further in the manufacturing process.

  • Increased Quality:

    The system’s total and immediate analysis of production allows for the detection of issues at their source, preventing defects from spreading throughout the batch and enabling proactive equipment corrections.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    This technology reduces the risk of recalls and increases energy efficiency by allowing for more precise machinery calibration over time.

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