Linha automatizada de produção de aço recém fundido.by combiningandComputer VisionAIEmpower yourProduction

Vision King – Foundry

Technology Description

The primary objective is to identify defects and imperfections in cast steel structures, such as:

Gas Porosity

Shrinkage

Vision King identificando encolhimento na peça fundida

Molding Defect

Vision King identificando defeito de molde na peça fundida

Cold Shut

Vision King identificando resfriamento durante a aplicação do metal na peça fundida

Metallurgical Defect

Vision King identificando defeito metalurgico na peça fundida

Computer vision applied to the inspection of cast steel parts has become an essential solution for ensuring quality in steel manufacturing processes. Vision King utilizes cameras and image processing algorithms to detect defects, irregularities, and specific surface characteristics of the steel that are difficult to identify with the naked eye.

Vision King Inspecionando produtos de aço fundido
Tela de sistema do Vision King apontando análise do produto e defeitos

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Computer Vision Technology:

    Computer vision technology can operate in environments too hazardous for people, even at high temperatures.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection. It can even inspect the product internally, going beyond what manual inspection offers, thereby reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection, enabling quick corrections to dies or machinery.

  • Increased Quality:

    The system’s comprehensive and immediate analysis of production allows for the detection of issues stemming from machinery, dies, or even mechanized handling. This prevents defects from propagating throughout the batch and enables proactive equipment adjustments.

  • Analysis and Reports:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    This technology reduces the amount of scrap generated across all production phases. It also saves energy as the root causes of defects are addressed before they can replicate throughout the batch, avoiding rework and the cost of reintroducing material into the furnace.

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