Sequencia de portas de carro em superfície classe A, cujo material é apenas chapa metálica recém prensadaby combiningandComputer VisionAIEmpower yourQuality

Vision King – Metal Panel Stamping

Technology Description

The primary objective is to identify defects and imperfections on the surface and edge of stamped steel panels, including:

Cracks and
Tears

Vision King identificando trinca na superfície classe A

Depressions
and Wrinkles

Vision King identificando depressão na superfície classe A

Burrs and
Edge Damage

Vision King identificando rebarba na superfície classe A

Stamping
Marks

Vision King identificando marca de estampagem na superfície classe A

Distortion
and Waviness

Vision King identificando distorção na superfície classe A

Computer vision applied to the inspection of stamped steel panels has become an essential solution for ensuring quality in Class A surface processes, such as in automotive doors, deck lids, hoods, and roofs. Vision King uses cameras and image processing algorithms to detect defects, irregularities, and specific characteristics on the steel surface that are difficult to identify with the naked eye.

Vision King inspecionando linha de produção automatizada com painéis estampados de aço em tempo real

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can operate in conditions that pose ergonomic risks to people.

  • Precision and Consistency:

    Computer vision technology aligns with precise and consistent parameters, which helps reduce human errors.

  • High Speed:

    Real-time analysis enables the immediate detection of defects and allows for interruptions in case of equipment risks. This significantly increases tool lifespan.

  • Increased Quality:

    The system’s total and immediate analysis of production helps detect issues stemming from machinery, tools, or even mechanized handling. This prevents defects from spreading throughout the batch and allows for proactive improvements.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, enabling the identification of trends and root causes of defects, as well as optimizing processes.

  • Cost Reduction:

    The technology reduces the amount of scrap generated across all phases of the production process. It also decreases the number of tool verification tests, thereby extending equipment lifespan.

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