Carro recém pintado de vermelho vivo saindo de cabine de pintura numa linha robóticaby combiningandComputer VisionAIEmpower yourQuality

Vision King – Painting

Technology Description

The main objective is to identify defects and imperfections in automotive paint and clear coat:

Scratches

Vision King - Primer and Elpo - Fiapo encontrado

Stains

Vision King - Primer and Elpo - encontrando uma cratera na superfíce do primer

Dirt

Hairs

Vision King - Primer and Elpo - Encontrando um defeito tipo cabelo

Craters

Computer vision applied to automotive paint inspection has become an essential solution for ensuring quality in car manufacturing processes. It helps prevent recalls and guarantees end-customer satisfaction. Vision King uses cameras and image processing algorithms to detect defects, inclusions, and dirt on newly painted surfaces that are difficult to identify with the naked eye.

Vision King inspecionando carroceria na pintura em tempo real
Vision King exigindo defeitos de superfície da carroceria pintada

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can cover the entire vehicle body without compromising operator safety or requiring the production line to stop or slow down.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing overall efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection, making it ideal for inspecting large, continuously moving surfaces.

  • Increased Quality:

    The system’s comprehensive and immediate analysis of production helps detect issues stemming from machinery, raw materials, or even handling. This prevents defects from spreading throughout the batch and enables proactive process corrections.

  • Analysis and Reports:

    Computer vision systems can collect data over time, enabling the identification of trends and root causes of defects, as well as optimizing processes.

  • Cost Reduction:

    This technology reduces the amount of lost raw materials due to rework and ensures that no defects reach the final customer.

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