Sistema de Inspeção automatizado de papel e celuloseby combiningandComputer VisionAIEmpower yourProduction

Vision King – Paper & Cellulose

Technology Description

The primary objective is to identify defects and imperfections on the surface of paper, such as:

Tears
and Nicks

defeito de rasgo no papel identificado pelo Vision King

Dents and
Mechanical Marks

defeito de amassado no papel identificado pelo Vision King

Stains and
Discolorations

defeito de mancha no papel identificado pelo Vision King

Fibers and
Hairs

defeito de cabelos no papel identificado pelo Vision King

Computer vision applied to paper surface inspection has become an essential solution for ensuring quality in paper manufacturing processes. Vision King uses cameras and image processing algorithms to detect defects, irregularities, and specific characteristics on the paper surface that are difficult to identify with the naked eye.

Vision King inspecionando superfície de papel
Vision King demonstrando defeitos na bobina de papel

Inspection Allong the Production Line

1
2
3
4
Paper Milling full inspection from wood logs to final product.
1

Vision King identificando pedra encrustada na superfície da madeira

Wood Log Inspects:

Rocks

Contaminants

Plastics

2
Wood Pulp Inspection:

Granulation

Contaminants

3
defeito de cabelos no papel identificado pelo Vision King
Wet Paper Inspection:

Lints and Contaminants

Stains and Dirt

4
defeito de rasgo no papel identificado pelo Vision King
Final Product:

Size and Cutting

Mechanical Marks

Tears and Nicks

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can operate in environments too hazardous for people, such as in close proximity to high-speed machinery.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection, eliminating the need to stop machinery for inspection.

  • Increased Quality:

    The system’s comprehensive and immediate analysis of production helps detect issues stemming from machinery, raw materials, or even mechanized handling. This prevents defects from propagating throughout the batch and enables proactive equipment adjustments.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology reduces the amount of scrap generated across all phases of the production process, mitigating the possibility of manufacturing defects reaching the customer.

Download Product Sheet Request a Simulation