Maquinário produzindo plástico bobinado pronto para a inspeção automatizada.by combiningandComputer VisionAIEmpower yourProduction

Vision King – Plastic

Technology Description

The primary objective is to identify defects and imperfections on the surface of plastic, such as:

Tears

Folds

Residue

Holes

Stains

Computer vision applied to plastic surface inspection has become an essential solution for ensuring quality in the manufacturing processes of linear plastics, including sheets, films, membranes, plates, bars, and wires. Vision King utilizes cameras and image processing algorithms to detect defects, irregularities, and specific characteristics on the plastic surface that are difficult to identify with the naked eye.

Vision King inspecionando plástico
Vision King detectando defeitos na superfície do plástico

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can operate in environments too hazardous for people, even at high temperatures.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection, perfect for high-speed lines such as those for plastics.

  • Increased Quality:

    The system’s comprehensive and immediate analysis of production helps detect issues stemming from machinery or mechanized handling. This prevents defects from propagating throughout the batch and enables proactive equipment adjustments.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology reduces the amount of scrap generated across all phases of the production process and prevents defective products from reaching the final customer.

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