Robo aplicando selante na parte de baixo de um carro pronto para inspeção de adesivo ou selante na linha de produção automatizadaby combiningandComputer VisionAIEmpower yourQuality

Vision King – Adhesive & Sealant

Technology Description

The main objective is to identify defects and imperfections in the three-dimensional application of Sealants and Adhesives applied by the automated line:

Lack or
Excess

Displacement
and Smudges

Foreign
Aggregates

Computer vision applied to the inspection of sealants and adhesives has become an essential solution to guarantee quality in car body manufacturing processes. Vision King uses cameras and image processing algorithms to detect lacks, excesses, irregularities, and specific characteristics of the application of sealants and adhesives that are difficult to identify with the naked eye.

Vision King inspecionando adesivo sob o carro
Vision King apontando falhas no adesivo atraves de tela do sistema

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can anticipate necessary operator actions based on business rules to ensure quality.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection.

  • Increased Quality:

    The total and immediate analysis of production by the system allows detecting problems in machinery or inputs, preventing the propagation of defects along other produced units.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing to identify trends and root causes of defects, besides optimizing processes.

  • Cost Reduction:

    The technology decreases the amount of waste in all phases of the production process.

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