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Vision King Sheet Metal Body

Technology Description

The main goal is to identify defects and imperfections on the surface and car body from stamping to the body shop, including:

Craters

Vision King identificando Cratera na superfície da carroceria

Ruptures

Vision King identificando ruptura na superfície da carroceria

Waves

Vision King identificando ondulações na superfície da carroceria

Mechanical Marks

Vision King identificando marcas mecânicas na superfície da carroceria

Scratches

Vision King identificando Risco na superfície da carroceria

Computer vision applied to car body surface inspection has become an essential solution to ensure quality in manufacturing processes and prevent recalls. Vision King uses infrared cameras and image processing algorithms to detect defects on the metallic car body surface that are difficult to identify with the naked eye.

Vision King Body especializado em carrocerias de veículos sem primer, e-coat ou pintura.
O Vision King Body apresenta os defeitos em tela permitindo o usuário encontrar informações detalhadas sobre a analise de superfície

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Real-Time Quality:

    Computer vision technology can inspect the entire car body surface.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection without slowing down the production line.

  • Increased Quality:

    The system’s complete and immediate analysis of production allows for the detection of issues with machinery, dies, or even mechanized handling, preventing defect propagation and avoiding recalls.

  • Analysis and Reporting:

    Computer vision systems enable data collection over time, identifying trends and defect origins, creating conditions for continuous process improvement.

  • Cost Reduction:

    The technology detects defects before the product advances through the production process stages. This reduces material waste and rework at other stations and lines within the assembly plant.

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