industry by combiningandComputer VisionAIEmpower yourSteel

Vision King – Steel Gauge Check

Technology Description

The main objective is to identify defects and imperfections on the edge of the metal profile, such as:

Conformity
to Format

Vision King encontrou defeito na regularidade

Size
Margins

Vision King encontrou defeito na regularidade

Thickness and
Parallelism

Vision King apontando uma deformação crítica do tubo

Cracks in
Radii

Vision King identificando Trinca nos Raios

Deformations and
Mechanical Marks

Vision King apontando uma deformação crítica do tubo

Computer vision applied to gauge measurement has become an essential solution to ensure quality in hot or cold metal profile manufacturing processes. Vision King uses cameras and image processing algorithms to detect defects, irregularities, and specific characteristics of the profile edge that are difficult to identify with the naked eye.

Tubos de aço sendo inspecionados pelo Vision King
Vision King apresentando defeitos em tela

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can operate in environments too hazardous for people. Even at high temperatures.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection, without stopping the production line.

  • Increased Quality:

    The total and immediate analysis of production by the system allows for the detection of problems with machinery, dies, or even mechanized handling, preventing defect propagation throughout the batch and even anticipating equipment corrections.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology decreases the amount of scrap generated in all phases of the production process, from hot to cold. Special attention is paid to energy efficiency by preventing foreign materials from mixing with the raw materials to be melted.

Download Product Sheet Request a Simulation