Tubos de aço prontos para serem inspecionados automaticamente por Vision King - Long Steelindustry by combiningandComputer VisionAIEmpower yourSteel

Vision King – Steel Pipes

Technology Description

The main objective is to identify defects and imperfections on the surface and circularity of the tube, such as:

Scratches and
Cracks

Trinca identificada pelo Vision King

Ruptures and
Mechanical Marks

Ruptura identificada pelo Vision King

Oil and
Flux Powder

Pó-fluxante identificado pelo Vision King

Lamination
Defect

Defeito de laminação identificado pelo Vision King

Scale and
Oxidation

Carepa identificada pelo Vision King

Regularity and
Conformity

Vision King encontrou defeito na regularidade

Circularity and
Thickness

Vision King identificando Trinca nos Raios

Deformation and
Tolerances

Vision King apontando uma deformação crítica do tubo

Computer vision applied to the surface inspection of steel tubes has become an essential solution to ensure quality in hot or cold tube manufacturing processes. Vision King uses cameras and image processing algorithms to detect defects, irregularities, and specific characteristics of the steel surface that are difficult to identify with the naked eye.

Tubos de aço sendo inspecionados pelo Vision King
Vision King apresentando defeitos em tela

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can operate in environments too hazardous for people. Even at high temperatures.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection, perfect for high-speed lines.

  • Increased Quality:

    The total and immediate analysis of production by the system allows for the detection of problems with machinery, dies, or even mechanized handling, preventing defect propagation throughout the batch and even anticipating equipment corrections.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology decreases the amount of scrap generated in all phases of the production process, from hot to cold. It prevents defects from reaching the final customer, saving logistical costs with material that should be discarded.

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