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Vision King – Textile

Technology Description

The main objective is to identify defects and imperfections in the weave and surface of the fabric, such as:

Weave Defect

Vision King detectando defeitos na trama

Impurities

Vision King detectando impurezas

Lint

Vision King detectando fiapos

Linearity Defect

Vision King detectando defeitos na lineatura

Insects

Vision King detectando insetos

The computer vision applied to the inspection of fabrics has become an essential solution to ensure quality in manufacturing processes of fabrics with natural or synthetic fibers. Vision King uses cameras and image processing algorithms to detect defects, irregularities, and specific characteristics of the woven structure that are difficult to identify with the naked eye.

Vision King inspecionando tecido
Vision King exibindo defeitos no tecido

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can operate in environments too hazardous for people.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    The total and immediate analysis of production by the system allows for the detection of problems with machinery or mechanized handling, preventing defect propagation throughout the batch and even anticipating equipment corrections.

  • Increased Quality:

    The system’s comprehensive and immediate analysis of production allows for the detection of issues stemming from suppliers, machinery, or even mechanized handling. This prevents defects from propagating throughout the batch and enables proactive equipment adjustments.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology decreases the amount of waste generated in all phases of the production process. Special attention is paid to efficiency by preventing products that do not meet quality criteria from advancing in the production chain.

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