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Vision King – Wood & Wood Pulp

Technology Description

The main objective is to identify contaminants and quality restrictions on the surface of the wood, such as:

Fungi

Vision King identificando mofo na superfície da madeira

Impurities

Vision King identificando restos de insetos na superfície da madeira

Foreign Materials

Vision King identificando restos de ferragens na superfície da madeira

Stones

Vision King identificando pedra encrustada na superfície da madeira

The computer vision applied to the inspection of wood or cellulose pulp has become an essential solution to ensure the lifespan of the equipment that processes the raw material and also the quality in manufacturing processes of pallets, boxes, furniture, and pulp for paper. Vision King uses cameras and image processing algorithms to detect defects, irregularities, contaminants, and specific characteristics of the wood surface that are difficult to identify with the naked eye.

Vision King encontrando defeitos nas folhas de madeira

Technologies and Techniques Used in Inspection

Ícone de um olho humano com linhas representando a capacidade excedente da máquina capturar informações visuais desde o espectro infra-vermelho até ultra-violeta.

Cameras and
Sensors

Ícone conceitual de dados de imagem sendo processados sob uma luz central muito forte.

Image
Processing

Ícone representando uma cabeça humana de perfil com linhas como um circuito cujo centro possui um chip escrito AI em tons de azul

Artificial
Intelligence

Ícone representando várias telas holográficas com gráficos e diagnósticos de processos enquanto um engenheiro analisa essas telas

Real-Time
Systems

Advantages

  • Safety and Real-Time Capability:

    Computer vision technology can operate in environments with machinery operating at high speed, even when it is too dangerous for people.

  • Precision and Consistency:

    Computer vision technology is more precise and consistent than manual inspection, reducing human errors and increasing efficiency.

  • High Speed:

    Real-time analysis allows for immediate defect detection, perfect for high-speed lines.

  • Increased Quality:

    The total and immediate analysis of production by the system allows for the detection of problems with machinery or even mechanized handling, preventing defect propagation throughout the batch and even anticipating corrections in equipment and processes.

  • Analysis and Reporting:

    Computer vision systems can collect data over time, allowing for the identification of trends and root causes of defects, in addition to optimizing processes.

  • Cost Reduction:

    The technology decreases the number of defects in the batch. It increases energy efficiency by preventing foreign materials from mixing with the inputs to be processed. It prevents defective products from reaching the customer.

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